Brand New Tools And Carbide Insert Compositions From Iscar To Better Maximize The Machining Procedure

Iscar is introducing Penta 34 carbide inserts using a innovative PB chipformer. The PB chipformer incorporates a single cavity having a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer utilizing a distinct frontal edge.

The brand new chipformer was tailored for machining soft materials. It is an fantastic solution for parting bearing steel and other very ductile materials. It can be used at low feed: 0.03 to 0.10 mm/rev.

The combination of the brand new chipformer and IC908 grade provides outstanding chip breaking and tool life results. The Penta 34-PB is available in a 1.5 to 3.0 mm width range, made from the flexible IC908 PVD coated grade. The unique family expands the application range of Iscar's largest cost effective grooving and parting PENTA 34 carbide inserts. The Penta 34-PB, when stacked up against to a competitor's tool, is a winning solution for machining every soft and ductile material.

Iscar's Upgrades for Parting

Iscar has developed a innovative family of reinforced Tang-Grip blades for the prominent TRAUB (TNL and TNK models) and INDEX (MS18C model) turn/mill machines. These blades, due to their reinforced configuration, can be utilized in long overhang. Only the part of the blade necessary for penetration (cutting depth) has a reduced width. The rest is thick, which provides upgraded rigidity and stiffness. These blades are an amazing solution for parting and grooving between the main and sub-spindle of turn/mill machines. The single-ended insert has a incredibly rigid clamping and therefore provides a exceptionally valuable advantage over any other system.

Further additions to Iscar's Grip family are Do-Grip carbide inserts formed from the revolutionary Sumo Tec carbide grades: IC807 IC808 and IC830. The completely new Sumo Tec grades greatly lengthen insert life, due to the most advanced coating technology followed by a special surface treatment. This also provides enhanced tool life due to lowered surface stress and an uniformly coated top surface. The flat surface contributes to continuous uninterrupted chip flow, less induced heat and less friction. The new process enhances toughness and chipping resistance and thus lessens friction and built-up edge. This in turn enhances and prolongs tool life at increased machining conditions for all types of work piece materials. The new PVD process is constructed of Iscar's AL-TEC coating technology, using the unique surface treatment.

Iscar's Chip Splitting Inserts
Iscar's revolutionary HM90 APCR 220605-CS grooved carbide inserts put an end to chip obstruction troubles in rough milling of aluminum, where chips can pile up. They are a part of Iscar's growing Helialu HM90 line of inserts fashioned precisely for aluminum milling. With 2 grooves pressed into each polished cutting face, the inserts split aluminum chips into a manageable size for easy, reliable evacuation despite the application's characteristic immense chip volume. The 22 mm inserts, each with 2 edges, are designed to accentuate metal removal over the complete range of aluminum roughing conditions, from high power/low speed to high power/high speed. They work notably well with Iscar's brand new HM90 EAL/FAL...22 aluminum rough milling cutters. Besides dependably clearing chips, the inserts conserve power and decrease chatter in long-overhang setups. The inserts feature a cavity on the bottom to ensure correct mounting in cutter chip pockets equipped with normal spring pins. For optimal chip control, Iscar suggests using the HM90 APCR chip-splitting insert only in cutters with an even number of flutes.

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The Latest In Carbide Endmill Designs In A Long And Prospering Family From Iscar
Manufacturers and die & mold shops can eliminate chatter problems in many milling operations with Iscar's new Chatterfree endmills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the main source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

Some Progressions Have Extended Iscar's Families Of Indexable Endmills For Heightened Productivity
Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.

Iscar Adds Their Latest Creations To A Extensive Line Of Effective Hole Generating Solutions
Iscar recently released several different drilling innovations to meet their customers needs. These new products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their experience Iscar has come up with new and innovative ways to increase productivity for the end user.

Iscar Recently Made Public Several New Lines To Enlarge Their Family Of Milling Cutters
Iscar recently released a new family of High Speed Milling adjustable endmills and facemills that will improve milling of aluminum, non-metallics, cast iron and hardened steel. This should prove especially useful in the automotive and aerospace industries.

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